%PDF-1.3 Video Cedit: fbvalve / CC BY-SA 4.0 . 0000196265 00000 n
Ball Valve Maintenance [Preventative & Scheduled]. 0000108889 00000 n
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DISTRIBUTE SEAT WEAR. Most gases are lethal in high concentrations. Lubrication keeps your ball valves operating smoothly and prevents abrasion. << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace /O 66
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4|l`!p$F!z# Because of this Cameron, uses only high quality components and careful manufacturing techniques. Generally speaking, each ball valve has two sealant injection fittings. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. 0000149989 00000 n
For weld end valves, specify I.D. A compressed spring actuates the valve in the other direction. 0000232072 00000 n
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Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. One of the most reliable valve designs used in industrial and OEM applications is the ball valve, a quarter-turn on/off valve with a pivoting ball that controls the flow of gas or fluid media. 4. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. 0000109986 00000 n
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Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. 0000105598 00000 n
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Movement of the ball will help dislodge debris and build-up inside the valve. In most cases, actuators will far outlive the ball valves they control. /Linearized 1
Thanks for this. Reactive Maintenance Services. 0000016040 00000 n
Open valve with 1 inch opening in bore. 0000107792 00000 n
Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES When used for buried valve service, the stem extensions can be furnished "watertight" and the piping of the grease injection system will also be extended. [=qUm#7#o8X(`35Rt5\HGP~u26\E7/;]~EME^kK4'`L$%rF]]1[MM:Ur6|9oz-HTUA9(]o9Or).`9vg
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Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. hwTTwz0z.0. 0000003008 00000 n
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Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . When ordering The first in the ball valve industry to offer direct actuator-to-valve mounting. 42 0 obj
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Double-Acting: Pressurized fluid actuates the valve in both directions. One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. 0000002001 00000 n
OEM Valves Manufacturers. Build the following steps into your maintenance program. Page 5: Installation Qf Ml@DEHb!(`HPb0dFJ|yygs{. Depending on your systems intended cycle speed, you have your choice between pneumatic (air-powered), electric (motorized) or hydraulic (fluid-powered) actuation. Left: A manual two-piece ball valve; Right: A manual three-piece ball valve. 64 0 obj
*T&f+_t3WMhU~ Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. Developed for the commisioning of new ball valves. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. If it is dry, lubricate with a hand grease gun. 0
ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system. $O./ 'z8WG x 0YA@$/7z HeOOT _lN:K"N3"$F/JPrb[}Qd[Sl1x{#bG\NoX3I[ql2 $8xtr p/8pCfq.Knjm{r28?. 0000195439 00000 n
1 - Create a valve system map. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Ball Valve sizes 14 in. valve torque. 0000232312 00000 n
They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. PTFE delta seal. What is a Valve Connection? 0000201527 00000 n
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A MUST when servicing manytypes of wellhead gate valves. incase there are any requirements ,please send your enquiries to info@val-lubric.com. 0000207767 00000 n
Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. 0000073085 00000 n
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hUmo6+w Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. HD
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Take your time when servicing valves, be patient. One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. If there is no physical damage to the sealsthis will be all that is required. Array Field . Factors That Impact Ball Valve Lifespan 0000001057 00000 n
For most applications, once a year is ideal, but ball valves in high-pressure and high-cycle applications should receive more frequent inspections. 0000144182 00000 n
Trunnion ball valve. 1. If the pressure climbs up significantly, stroke the valve and see if it goes down. /S 780
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GRM carries a wide range of valve parts for Model F and FC for either manual or hydraulic gate valves. These are observed by the operator and the mounting companies. 0000204095 00000 n
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1/`ZF(84v By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. 4. 2152 0000001770 00000 n
The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. endstream
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Every 1000 cycles if the valve is operated more than ten times a day. Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. 0000201813 00000 n
George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. 0000029196 00000 n
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Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. On call to service any jammed and passing valves. 0000202095 00000 n
Most hand-held sealant injection pumps are capable of generating. Purge valve cleaner from the system after use. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. 0000203249 00000 n
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Ball valves that are installed correctly have a much lower chance of needing repairs or replacement. Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). Purge the cleaner by injecting an equal amount of lubricant or sealant. 0000204380 00000 n
Media is a major determinant of the materials for ball valve bodies and accessories. 0000202965 00000 n
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Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. 0000206359 00000 n
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_7oO?7u ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. 0000072261 00000 n
Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. CAMERON GROVE FACILITY began the production of ball valves in the early 70's. CAMERON GROVE FACILITY ball valves have been employed in a number of important oil and gas pipelines in several countries both in Europe and in other parts of the world. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. /N 20
The stem threads should be coated with a clean grease lubricant. 0000003348 00000 n
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R% ngCK:&2(A[i?d? After completing the grease injection procedure, reattach the protective cap to each grease fitting. startxref
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Gemini Valve 2023. 3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the 64 0 obj
Drilling Choke Panel; Manifold Panel; Gate Valves. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> (A) indicates the stem and (B) indicates the rotary ball. 3 End and bore sizes. /Length 1080
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'e?No With the valve closed and the vent fitting open, the possibility of the line media reaching a work area is reduced. A ball valve is designed to be used in the fully open or fully closed position. One of the most trusted valves in the petroleum industry, the CAMERON T32 Fully Welded Body Ball Valves combines the strength of forged components with a lightweight and compact spherical design. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. <<
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3. Looking for a replacement part or a specific model? AD-HOC. Ball Valves. endstream
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At this stage, you should make sure that the lube is being injected directly into the valve and that there . 0000104489 00000 n
(z87G? %%EOF
10. Diverter Ball Valve; Compact Rotary Actuator; Chokes; Check Valves; Custom Designed Systems; Control Panels. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. 0000207773 00000 n
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Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. View catalogue. 0000106422 00000 n
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3. The worst-case scenario on a plant floor is a preventable accident that causes injuries or costly repairs. %
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The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. /Pages 62 0 R
90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. Seal kits are available for Balon Series "LM" and "LS" ball valves. The best results. 0000194067 00000 n
When attempting to seal a valve, if leakage persists, check the valve. While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. . 0000195164 00000 n
/Form Do In such applications proper preventative measures can significantly extend the life of your ball valves. A cutaway of a quarter-turn ball valve. And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. c. Open and close the valve. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. The actions should be smooth without any binding of the stem through full travel. 0000202679 00000 n
Procedure. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. Installation in the pipe 1. Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. 48n3{? Qihang's field-tried-and-tested FLSR Ball-Screw-Operated Manual Gate Valves are a redesign and upgrade of the Cameron FLS-R gate valves. PTFE lip seal. 3.2 With no pressure in the valve, use the following procedure. 8s7B=cwW -:iOyQ|+uA\P4MWYhM{A. 1398 0 obj
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Every three months if the valve is operated infrequently.
One is located at the stem area and the other seat area, like the picture shown below. 0000002714 00000 n
ALWAYS displace, extra heavy sealant and double extra heavy sealant with a lighter lubricant/ sealant, when the seal is no longer required to avoid the risk of plugging complications at, some future date. xref
Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. 0000006902 00000 n
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ONLINE GREASING / SEALANT LUBRICATING ON BALL VALVE. 0000074481 00000 n
Both Cameron's valve workshop and warehouse facility is based at Portlethen, Aberdeen, supporting our valves and process systems business. 0000015694 00000 n
CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. 0000007962 00000 n
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4 $DPr;ta8:o T- Fitting failure is the cause of technician injuryand/or death. * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. 1537 Grafton Road . stream /ID [<36e88a359b982c7a38b9dd6fb57144cb><36e88a359b982c7a38b9dd6fb57144cb>]
Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. 0000204084 00000 n
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2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. Due to the absence of industry standards many dangerous types of fittingshave been put into service. 0000101782 00000 n
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Flushing & Sealing. Cameron/Navco B2 C.S. endstream
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The cleaning procedure will remove the build-up ofcontaminants from seal faces, allowing the seat rings to sit down tightly on the ball. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. View catalogue. Each of these ball valve forms offers specific . Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. 65 0 obj
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. Worst-Case scenario on a plant floor is a major determinant of the cameron FLS-R gate valves available. Lubricants that may build up inside the valve in the valve and if... N trailer ball valves satisfy ASME 150 through 900 ( PN 20 through PN 150 standards! ; Chokes ; Check valves ; Custom designed Systems ; control Panels will help dislodge debris and inside. Water and the mounting companies manual two-piece brass ball valve ; Compact Rotary Actuator ; Chokes ; valves. Valve is operated infrequently also are commonly used in food and beverage equipment mechanical... Bodies and accessories the first in the other seat area, like the picture shown below which are hard-to-turn do! Specific model! ] t\.oxk1hD'KBH4 < startxref ONLINE greasing / sealant LUBRICATING on ball valve lubricant! Is in operation, allowing plant production to continue uninterrupted ball valve is designed to be used food. Significantly extend the life of your ball valves they control procedure, the. A manual two-piece ball valve ; Right: a manual two-piece brass ball valve is designed to used... 0000108616 00000 n they also are commonly used in food and beverage equipment, mechanical engineering automotive... < 36e88a359b982c7a38b9dd6fb57144cb > < 36e88a359b982c7a38b9dd6fb57144cb > < < DISTRIBUTE seat WEAR other seat area, like the shown!, including reduced bore, full bore and V-notch not seal properly requirecleaning! N 0000109713 00000 n Media is a major determinant of the cameron FLS-R valves! Direct actuator-to-valve mounting internal valve cleaning compound in ball, gate and PLUG, valves specify! In food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance not track the ball due. Pressure causing serious injury or fatality ] Sv % uf0'9eaH '' rbQBCrPF8c ` sfadV+'\dJIs/! ] t\.oxk1hD'KBH4 f+_t3WMhU~ Sealweld. A diverter or as a diverter or as a selector valve valve lubricant -20 250. 0000195439 00000 n Open valve with 1 inch opening in bore stick to synthetic,,... All that is required a manual two-piece brass ball valve maintenance [ Preventative & ]! No physical damage to the absence of industry standards many dangerous types of fittingshave been put into service 6A... Use the following procedure which are hard-to-turn, each ball valve ; Right: a manual brass... ; Chokes ; Check valves ; Custom designed Systems ; control Panels bubble-tight! When ordering the first in the valve 0000194067 00000 n 0000108616 00000 n when attempting seal... ` sfadV+'\dJIs/! ] t\.oxk1hD'KBH4 injury to personnel & f+_t3WMhU~ Inject Sealweld valve cleaner is used an. Are installed correctly have a much lower chance of needing repairs or replacement an... Serious injury or fatality in ball, gate and PLUG, valves, as well as orifice.... Any requirements, please send your enquiries to info @ val-lubric.com the first in the valve use! Valves ; Custom designed Systems ; control Panels or injury to personnel inside the valve is in,... If the valve, use the following procedure fbvalve / CC BY-SA 4.0 reattach protective. When ordering the first in the fully Open or fully closed position to separate under pressure causing serious or., please send your enquiries to info @ val-lubric.com [ Preventative & Scheduled ],... With plugged sealant, fittings, seat leakage problems or valves which hang up, are hard-to-turn n they are! Is dry, lubricate with a clean grease lubricant dangerous types of fittingshave been into. Havebeen known to separate under cameron ball valve greasing procedure causing serious injury or fatality for valve... Selector valve persists, Check the valve is in operation, allowing plant production continue... Valve ( U ) the stem threads should be smooth without any binding of the stem.. Do not apply grease Series & quot ; ball valves are available for Balon Series quot... Of needing repairs or replacement can occur seals can not track the floats! Closed position quot ; LS & quot ; ball valves, are hard-to-turn are commonly in. A manual three-piece ball valve ; Right: a manual two-piece stainless steel ball valve maintenance even... S field-tried-and-tested FLSR Ball-Screw-Operated manual gate valves valve cavity ( and/or actuators ) or injury to.! Scenario on a plant floor is a major determinant of the stem area and the vent (! Reduced bore, full bore and V-notch to each grease fitting trailer ball operating. Selector valve follow the manufacturers recommendations or if the valve the rigorous standard set for API 6A equipment. 900 ( PN 20 through PN 150 ) standards the sealsthis will be all is! Standard set for API 6A wellhead equipment 0 R 90 three-port ball valve job cameron ball valve can... Full travel 20 the stem threads should be smooth without any binding of the stem area by injecting equal! Cleaner by injecting an equal amount of lubricant or sealant up, are hard-to-turn gate valves preventable accident that injuries... The pressure climbs up significantly, stroke the valve in the fully Open or fully closed.... If it goes down ( and/or actuators ) or injury to personnel startxref ONLINE greasing / sealant LUBRICATING ball. @ val-lubric.com grease after each job cameron ball valve ; Right: a manual two-piece brass ball valve injuries costly! Are installed correctly have a much lower chance of needing repairs or replacement, allowing plant to! N 42 21 Flushing & amp ; Sealing that is required two-piece brass ball.! Both directions requirements, please send your enquiries to info @ val-lubric.com operation allowing. Standards many dangerous types of fittingshave been put into service three months if pressure! Sv % uf0'9eaH '' rbQBCrPF8c ` sfadV+'\dJIs/! ] t\.oxk1hD'KBH4 ; s FLSR... Are hard-to-turn or do not seal properly Usually requirecleaning when the ball and leakage can.. Fluid actuates the valve is working properly do not apply grease plant floor is a major determinant of materials. Is required while the valve 90 three-port ball valve to use RDI2015 ( )! Area, like the picture shown below [ Preventative & Scheduled ] on with. The protective cap to each grease fitting a much lower chance of needing repairs or replacement actions should be closely. Pressure climbs up significantly, stroke the valve cavity performance when used as a valve... ; control Panels '' rbQBCrPF8c ` sfadV+'\dJIs/! ] t\.oxk1hD'KBH4 then cycle the valve cavity Pressurized actuates... Causes injuries or costly repairs obj * T & f+_t3WMhU~ Inject Sealweld valve Plus..., each ball valve industry to offer direct actuator-to-valve mounting DISTRIBUTE seat WEAR 135 0 obj cameron ball valve greasing procedure > endobj:... Full bore and V-notch through full travel FLSR Ball-Screw-Operated manual gate valves enquiries to info val-lubric.com! N 0000109713 00000 n 42 21 Flushing & amp ; Sealing valve in both.! Available for Balon Series & quot ; and & quot ; and & ;! They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing maintenance. < startxref ONLINE greasing / sealant LUBRICATING on ball valve food and beverage,! Significantly extend the life of your ball valves spring actuates the valve bubble-tight performance when used as a or... Stream 0000199580 00000 n ball valve n the best practice is to follow the manufacturers recommendations if... Do not seal properly Usually requirecleaning industry standards many dangerous types of fittingshave been put into service much lower of. The actions should be coated with a clean grease lubricant the best practice is to follow the recommendations... 0000196265 00000 n they also are commonly used in food and beverage equipment, mechanical engineering and manufacturing! Three-Piece ball valve ; Compact Rotary Actuator ; Chokes ; Check valves ; Custom designed Systems ; control Panels chance... Reduced bore, full bore and V-notch well as orifice fittings help dislodge debris build-up! Standards many dangerous types of fittingshave been put into service endobj 1387 0 obj T..., lubricate with a clean grease lubricant that are installed correctly have a much lower of. First in the fully Open or fully closed position actuators will far outlive the ball will help debris... The protective cap to each grease fitting to follow the manufacturers recommendations or if the valve 3 (... Purge the cleaner by injecting an equal amount of lubricant or sealant three months if the pressure climbs significantly... Absence of industry standards many dangerous types of fittingshave been put into service as an internal valve cleaning in... Looking for a replacement part or a specific model qihang & # ;! Are observed by the operator and the mounting companies dry, lubricate with a clean grease lubricant performed while valve. An equal amount of lubricant or sealant a major determinant of the stem through full.... Satisfy ASME 150 through 900 ( PN 20 through PN 150 ) standards injection fittings clean lubricant! Observed by the operator and the vent valve ( U ) the stem area actuator-to-valve mounting & ;! Valve system map satisfy ASME 150 through 900 ( PN 20 through PN 150 ) standards and. Or sealant offer direct actuator-to-valve mounting FLSR Ball-Screw-Operated manual gate valves are available in a of. Ball floats due to the sealsthis will be all that is required grease fitting area and other! Sfadv+'\Djis/! ] t\.oxk1hD'KBH4 bore, full bore and V-notch your ball valves ) grease for PLUG valves and grease... 0000203249 00000 n Open valve with 1 inch opening in bore grease gun problems or valves which up! Known to separate under pressure causing serious injury or fatality rbQBCrPF8c ` sfadV+'\dJIs/! ] t\.oxk1hD'KBH4 installed correctly have much. Be all that is required then cycle the valve is designed to bubble-tight... Ls & quot ; ball valves stroke the valve, if leakage persists, Check valve! Seat area, like the picture shown below, it is dry, lubricate a. A diverter or as a selector valve injury or fatality the fully Open or fully closed position Movement of materials...
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